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Volume 2, Issue 3, 2024

Abstract

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Job scheduling for a single machine (JSSM) remains a core challenge in manufacturing and service operations, where optimal job sequencing is essential to minimize flow time, reduce delays, prioritize high-value tasks, and enhance overall system efficiency. This study addresses JSSM by developing a hybrid solution aimed at balancing multiple performance objectives and minimizing overall processing time. Eight established scheduling rules were examined through a comprehensive simulation based on randomly generated scenarios, each defined by three parameters: processing time, customer weight, and job due date. Performance was evaluated using six key metrics: flow time, total delay, number of delayed jobs, maximum delay, average delay of delayed jobs, and average weight of delayed jobs. A multi-criteria decision-making (MCDM) framework was applied to identify the most effective scheduling rule. This framework combines two approaches: the Analytic Hierarchy Process (AHP), used to assign relative importance to each criterion, and the Evaluation based on Distance from Average Solution (EDAS) method, applied to rank the scheduling rules. AHP weights were determined by surveying expert assessments, whose averaged responses formed a consensus on priority ranking. Results indicate that the Earliest Due Date (EDD) rule consistently outperformed other rules, likely due to the high weighting of delay-sensitive criteria within the AHP, which positions EDD favourably in scenarios demanding stringent adherence to deadlines. Following this initial rule-based scheduling phase, an optimization stage was introduced, involving four Tabu Search (TS) techniques: job swapping, block swapping, job insertion, and block insertion. The TS optimization yielded marked improvements, particularly in scenarios with high job volumes, significantly reducing delays and improving performance metrics across all criteria. The adaptability of this hybrid MCDM framework is highlighted as a primary contribution, with demonstrated potential for broader application. By adjusting weights, criteria, or search parameters, the proposed method can be tailored to diverse real-time scheduling challenges across different sectors. This integration of rule-based scheduling with metaheuristic search underscores the efficacy of hybrid approaches for complex scheduling problems.
Open Access
Research article
Computational Fluid Dynamics Evaluation of Nitrogen and Hydrogen for Enhanced Air Conditioning Efficiency
yuki trisnoaji ,
singgih dwi prasetyo ,
mochamad subchan mauludin ,
catur harsito ,
abram anggit
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Available online: 09-29-2024

Abstract

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This study evaluates the potential of nitrogen and hydrogen as alternative working fluids in air conditioning systems to improve thermal comfort and optimize energy efficiency, using computational fluid dynamics (CFD) simulations. A controlled indoor environment measuring 6 m $\times$ 4.5 m $\times$ 3 m was simulated, with nitrogen and hydrogen tested at inlet velocities of 0.7 m/s, 0.8 m/s, 0.9 m/s, 1.0 m/s, and 1.1 m/s, and an inlet temperature fixed at 293 K (20℃). The analysis focused on the impact of these gases on room and outlet temperatures to assess airflow distribution, heat transfer, and thermal comfort compared to traditional air-based systems. Results indicated that nitrogen improved airflow uniformity and facilitated heat transfer but exhibited limitations in effectively reducing room temperature due to its thermal properties. In contrast, hydrogen demonstrated stable outlet temperatures across all velocities, benefiting from its higher thermal conductivity; however, room temperatures showed significant variation, particularly at higher inlet velocities. Temperature prediction errors in the CFD model ranged from 0.003% to 2.78%, suggesting high accuracy yet underscoring the need for refinement in simulation methods. The findings highlight the promise of nitrogen and hydrogen in optimizing air conditioning system performance but emphasize the necessity for further investigation into the practical implications, specifically regarding operational safety, energy efficiency, and environmental impacts.

Open Access
Research article
Special Issue
Fuzzy Control of Active Vehicle Suspensions for Enhanced Safety in Goods Transport
georgios k. tairidis ,
konstantinos marakakis ,
athanasios protogerakis ,
Georgios E. Stavroulakis
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Available online: 09-29-2024

Abstract

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Suspension systems play a critical role in ensuring the safety, comfort, and stability of vehicles during the transportation of both passengers and goods. Among various suspension technologies, active or electronic suspensions have emerged as the most advanced due to their ability to dynamically adjust damping characteristics, thereby optimizing vehicle performance. This is typically achieved by modulating the pressure or flow of air or oil within the damper, or by altering its physical properties. To facilitate such dynamic adjustments, an effective control system is essential. Soft computing techniques, such as fuzzy logic controllers, are increasingly employed for their robustness and adaptability in providing the required control forces. In this study, the active suspension system was controlled via a fuzzy logic controller, with a piezoelectric actuator employed to generate the control force. A comparative analysis was conducted with traditional control methods, including the proportional-integral-derivative (PID) controller, to evaluate the performance of the fuzzy logic approach. Simulation results demonstrated that both control strategies were capable of achieving stable and smooth suspension behavior. However, fuzzy control was found to respond more quickly to dynamic changes, while the PID controller exhibited superior performance during the initial stages of vibration, offering enhanced safety during the commencement of transport. These findings underscore the potential of fuzzy logic control in optimizing the active suspension systems for improved vehicle dynamics and the safe transport of sensitive goods.
This article is part of the Special Issue entitled Advanced Modeling of Processes in the Field of Dangerous Goods

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This study investigates the optimization of wrench time to improve maintenance efficiency and reliability within a chemical processing plant. Wrench time, defined as the proportion of time spent directly performing maintenance tasks, was quantified through random observations of maintenance technicians. The findings revealed an average wrench time of 28% across the site, with variations between individual crew groups ranging from 20% to 35% and craft-specific wrench times varying from 13.3% to 45.5%. Several inefficiencies were identified, including prolonged wait times for equipment isolation, safety clearance, job planning, and parts procurement. Key contributing factors to these inefficiencies were found to include poor coordination between maintenance and production, insufficient work prioritization, inadequate adherence to schedules, a high volume of emergency tasks, and the absence of essential tools such as bills of materials (BOMs), equipment data, and troubleshooting checklists. To address these challenges, a range of improvement initiatives were implemented. These included enhancing coordination between maintenance and production by refining process steps, introducing additional planning tools for effective work prioritization, providing job aids, developing generic troubleshooting checklists, leveraging Industrial Internet of Things (IIoT) technologies, and establishing metrics to monitor progress. Early indications suggest that these initiatives have led to a reduction in maintenance backlog and gradual improvements in overall equipment effectiveness (OEE). It is anticipated that these changes will result in increased wrench time, enhanced maintenance quality and reliability, reduced downtime, and lower operational costs. For maintenance managers and engineers, the findings offer actionable insights into optimizing workflows and resource allocation, thereby contributing to the improvement of operational efficiency and reliability.

Open Access
Research article
Rapid Fault Detection for Exhibition Light Box Groups Using PCI Bus Structure
gong chen ,
sijie wang ,
haoran tao ,
qiyan shen ,
dandan huang ,
jiani chen ,
boyan zheng ,
zhengjie jiang ,
rui shi ,
luobing xu ,
yanmin chen
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Available online: 09-29-2024

Abstract

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The internal translucent color light box serves as both a display and behavioral guidance tool in exhibitions. However, its functionality can be compromised by variations in light intensity, temperature, humidity, bolt fastening integrity, and door lock status. Conventional Internet of Things (IoT)-based systems, while effective, often involve the installation of expensive sensors, control units, and network infrastructure within each light box. Given the large number of light boxes typically used in exhibitions, the high cost and slow response time of such systems remain significant limitations. This study proposes a novel approach utilizing a Peripheral Component Interconnect (PCI) bus structure to form a network of interconnected light boxes. By sequentially collecting voltage and current data from photosensitive resistors across adjacent groups of four light boxes, faults can be rapidly identified through a hierarchical comparison method. This method enables precise fault localization with minimal cost and at significantly reduced time. Simulations and physical prototypes were developed using Multisim to model the changes in light intensity during the fault detection process. Experimental results demonstrate the system's ability to accurately pinpoint malfunctioning light boxes when light levels fall below 1000 lx. The detection accuracy reaches 100% under these conditions. Notably, the proposed system requires no complex control processing, and offers an over 90% reduction in detection time and cost compared to traditional manual inspections and IoT-based fault detection systems. This approach presents a highly cost-effective and efficient solution for exhibition light box fault localization, facilitating maintenance by enabling visual identification of malfunctioning units.

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