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Volume 2, Issue 1, 2025

Abstract

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In the ship hull plate welding process, different welding sequences directly affect the deformation of the current welding procedure, which in turn impacts the overall shipbuilding accuracy. This study takes a typical double T-shaped thin plate structure as an example. Based on welding numerical simulation and experimental validation, a corresponding dataset is obtained. To address the issue of BP neural networks being prone to local optima, which can lead to inaccurate results, a Simulated Annealing-Back Propagation (SA-BP) neural network model is used to analyze the dataset. The research aims to determine the optimal welding sequence that minimizes deformation. The training results show that the Mean Squared Error (MSE) of the SA-BP model decreased from 1.0144 in the BP model to 0.67388. Additionally, the SA-BP model's fitting performance is far superior to that of the BP model. Therefore, the SA-BP neural network model provides more stable and accurate results compared to the traditional BP neural network model. The comparison of the optimal welding sequence results derived from both models shows that welding with the optimized SA-BP neural network results in a 21.07% reduction in welding deformation compared to the traditional BP neural network.

Open Access
Research article
Finite Element Analysis of In-Service Loading on Hub Steering Knuckles: A Comparison of A356.0-T6 and Grey Cast Iron
aniekan essienubong ikpe ,
jephtar uviefovwe ohwoekevwo ,
imoh ime ekanem
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Available online: 02-16-2025

Abstract

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This study investigates the structural response of a hub steering knuckle from a Toyota Camry LE under typical in-service loading conditions, with a focus on material performance comparison. Aluminium alloy A356.0-T6 and grey cast iron were selected as candidate materials for the analysis. A three-dimensional (3D) model of the hub steering knuckle was generated using SolidWorks 2018, while static structural simulations were conducted with ANSYS Workbench R15.0 (2019 version). The factor of safety (FOS) was varied between 2.293 and 15 to account for the diverse operational scenarios. The applied loading conditions were derived from the cumulative forces acting on the four tyres of the vehicle, with a total force of 3938.715 N in the Z-direction. The steering moment was calculated to be 5400 N·mm at a perpendicular distance of 108 mm, while the braking force amounted to 3964.63 N·mm, with a corresponding braking moment of 277,524.73 N·mm, all determined using standard analytical formulas. A solid mesh type was employed for the finite element analysis (FEA), with a blended curvature-based meshing technique applied. The results of the analysis showed that, for A356.0-T6, the maximum equivalent Von Mises stress (VMS), maximum equivalent elastic strain, maximum principal stress, and maximum shear stress were 36.079 MPa, 0.00018393 mm/mm, 44.587 MPa, and 19.871 MPa, respectively. In comparison, grey cast iron exhibited values of 24.016 MPa, 0.00013104 mm/mm, 41.214 MPa, and 18.625 MPa, respectively. The maximum directional deformations along the Z-axis for A356.0-T6 and grey cast iron were 0.010135 mm and 0.007275 mm, respectively. The maximum total deformations were recorded at 0.069036 mm and 0.048725 mm for A356.0-T6 and grey cast iron, respectively. These findings suggest that both materials are suitable for use in hub steering knuckles, with grey cast iron being preferable when impact resistance is a priority, whereas A356.0-T6 is more suitable for applications requiring lightweight and corrosion resistance. The results contribute to the understanding of material selection for automotive components, considering both mechanical performance and operational demands.

Abstract

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Rolling bearings, as key components of rotating machinery, play a crucial role in the reliable operation of equipment. Over time, rolling bearings inevitably experience wear and fatigue, leading to damage. Accurate prediction of their Remaining Useful Life (RUL) is of paramount importance. This paper proposes an RUL prediction model based on the Multi-Scale Temporal Convolutional Network (MSTCN). The model effectively integrates both time-domain and frequency-domain information from bearing vibration signals through a multi-scale feature extraction module, enabling it to capture feature representations at different time scales. Additionally, the MSTCN's powerful temporal modeling capabilities allow it to capture long-term dependencies and short-term fluctuations in the bearing degradation process. Experimental results show that, compared to traditional methods, the proposed MSTCN model significantly improves the accuracy and stability of RUL predictions on the PHM2012 bearing dataset, demonstrating the effectiveness of the method in predicting the RUL of rolling bearings.

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